It is essential to maintain CNC machines properly to optimize their performance and avoid frustrating failures in the midst of daily operations. There is nothing more disruptive or expensive than a CNC machine breaking down, idling workers, causing lost output, and requiring costly onsite repairs. According to Marshall Institute, an asset consultancy company, unplanned downtime costs a business three times as much as preventive maintenance.
The challenge of scheduling preventative maintenance during busy runs and/or finding qualified technicians is one of the reasons many companies take a reactive approach. You must ensure that CNC machinery is maintained diligently and competently to meet production deadlines and meet strict customer requirements. For more information about maintaining CNC machines, visit machinetechs.com.
Preventative Maintenance Services: Why You Should Outsource
CNC machines can be extended in life and durability by regularly performing vital tasks, such as cleaning and replacing essential parts before they fail, and performing responsible operations. Several routine maintenance activities can be performed in-house by CNC machine operators. Experts should perform more complex services, however.
You should consider preventative maintenance services by an experienced, factory-trained professional in order to maintain your CNC equipment in excellent condition. You can control expenses and ensure quality results by outsourcing CNC machinery maintenance to professionals. Repairs on-site, health checks of equipment, and CNC machine diagnostics performed by experienced, factory-trained professionals can pay for themselves in improved reliability and smoother operations. It is possible to develop a preventative maintenance plan between the customer and service provider that meets the customer’s needs/budget and complies with the CNC manufacturer’s recommendations.
Here Are Four Reasons Why Preventative Maintenance Is Important
It is possible to consistently produce high-quality, extremely precise parts using CNC machines in a short period of time. The machine, however, may not be able to deliver as promised if it has performance problems or defective equipment. These benefits can be achieved by outsourcing preventative maintenance services to an experienced, factory-trained professional.
- Prevent Production Disruptions By Cutting Downtime – Equipment life is extended and machine failures are reduced with an effective preventative maintenance program. Technicians with the necessary qualifications can identify and address potential problems before they become catastrophic. CNC machinery services can increase performance and deliver measurable results, including longer mean-time-between-failure (MTBF) and higher equipment throughput. If you diagnose problems accurately and perform needed repairs, you can prevent damage to the equipment and minimize the chances of it breaking down completely.
- Expert Service Protects Expensive CNC Machinery – If there is a problem with a CNC machine, it needs to be repaired immediately by a factory-trained professional who can diagnose the problem quickly and fix it. The specialists have the knowledge, experience, and technical support resources to solve even complex machine problems accurately. Moreover, they are familiar with the typical service life of various machine parts and potential weak points in the design of machines. Consequently, they know which components need close monitoring and how often maintenance services should be scheduled.
- Maintenance-Free Machines Operate More Efficiently – CNC machines that operate below their optimum capacity often consume more power and produce parts that are not as precise as they should be. Maintaining CNC equipment regularly helps you avoid wear and tear issues and ensures that it operates efficiently and to its full capacity, even if there are no symptoms. The result can be a reduction in electricity bills and an increase in productivity.
- Spare Parts On Hand Speed Up Machine Repairs – If replacement parts are needed and must be ordered, fixing CNC machines can take longer. There can be a negative impact on production capacity if the repair is delayed. It’s typical for preventative service providers to assist customers in identifying and stocking the correct parts, so they’re readily available when needed.
